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Jan 28 (Reuters) – United States Steel Corp said on

Tuesday it was applying for permits to build an electric arc

furnace at its Alabama steelmaking plant to replace a blast

furnace, a move by the loss making company to cut costs and

revamp one of its older, less efficient operations.

U.S. Steel Chief Executive Officer Mario Longhi declined to

say what the new furnace at its Fairfield Works operation would

cost but said it would have a steel production capacity of about

1.1 million net tons per year.

The Pittsburgh-based company, faced with a market weighed

down by excess steelmaking capacity and weakening demand, plans

to cut costs over several years.

Electric arc furnaces melt steel scrap, rather than iron

ore, to make high-quality steel and would reduce the company’s

cost of transporting raw materials such as iron ore and coke to

the Fairfield operation and reduce its exposure to the merchant

coal market.

Electric arc furnaces form the backbone of steelmaking

operations at Nucor Corp., U.S. Steel’s profitable

rival.

“The business case for this project as we see it today is

strong enough, which is why we’re filing for the permits now and

we have started the basic engineering for the new facility,”

Longhi said on a conference call with company analysts and

investors.

Permitting is expected to take up to a year after which

construction of the furnace could begin in the third quarter of

2015 with the project completed in mid-2017.

U.S. Steel reported a wider fourth quarter loss on Monday as

total steel shipments declined compared to last year.