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* Navy seeks to help create competitive biofuels industry

* Lawmakers balk at $26-a-gallon prices

* Analysts say biofuel effort may have merit

By David Alexander

WASHINGTON, July 2 (Reuters) – A U.S. Navy oiler slipped

away from a fuel depot on the Puget Sound in Washington state

one recent day, headed toward the central Pacific and into the

storm over the Pentagon’s controversial green fuels initiative.

In its tanks, the USNS Henry J. Kaiser carried nearly

900,000 gallons of biofuel blended with petroleum to power the

cruisers, destroyers and fighter jets of what the Navy has taken

to calling the “Great Green Fleet,” the first carrier strike

group to be powered largely by alternative fuels.

Conventionally powered ships and aircraft in the strike

group will burn the blend in an operational setting for the

first time this month during the 20-nation Rim of the Pacific

exercise, the largest annual international maritime warfare

maneuvers. The six-week exercise began on Friday.

The Pentagon hopes it can prove the Navy looks as impressive

burning fuel squeezed from seeds, algae and chicken fat as it

does using petroleum.

But the demonstration, years in the making, may be a Pyrrhic

victory.

Some Republican lawmakers have seized on the fuel’s

$26-a-gallon price, compared to $3.60 for conventional fuel.

They paint the program as a waste of precious funds at a time

when the U.S. government’s budget remains severely strained, the

Pentagon is facing cuts and energy companies are finding big

quantities of oil and gas in the United States.

Navy Secretary Ray Mabus, the program’s biggest public

booster, calls it vital for the military’s energy security.

But to President Barack Obama’s critics, it is an

opportunity to accuse the U.S. leader of pushing green energy

policies even if they don’t make economic sense. The bankruptcy

of government-funded solar panel maker Solyndra last year was a

previous example of that, they say.

The U.S. Defense, Energy and Agriculture departments are

jointly sponsoring a half-a-billion-dollar initiative to foster

a competitive biofuels industry. Mabus and his counterparts at

the departments of Energy and Agriculture are due to announce

new investments in biofuels industry on Monday.

Senator John McCain, the top Republican on the Senate Armed

Services Committee, expressed outrage over the costs of the fuel

at a hearing earlier this year.

“I don’t believe it’s the job of the Navy to be involved in

building … new technologies,” he said. “I don’t believe we can

afford it.”

FIELD OF DREAMS?

The biofuels effort is one of the most ambitious Pentagon

energy programs since then-Defense Secretary Donald Rumsfeld set

up a task force in 2006 to find ways to reduce the military’s

fossil fuels dependency, involving more than 300,000 barrels a

day.

“The reason we’re doing this is that we simply buy too many

fossil fuels from either actually or potentially volatile places

on earth,” Mabus told a conference on climate and security last

month.

He says the Pentagon can use its buying muscle – it is the

largest single consumer of petroleum in the world – to guarantee

the demand needed for biofuel businesses to produce at a scale

that will eventually drive down costs.

“We use 2 percent of all the fossil fuels that the United

States uses,” Mabus told the conference. “And one of the things

that this means is that we can bring the market. And to

paraphrase the old ‘Field of Dreams’ line, if the Navy comes,

they will build it.”

Mabus, a former Mississippi governor and ambassador to Saudi

Arabia, aims for biofuels to supply about half of the Navy’s

non-nuclear fuel needs by 2020, about 8 million barrels a year.

His main tool in pushing the effort is the Defense

Production Act, a measure passed in 1950 in the early stages of

the Korean War to help the president mobilize the civilian

economy for the war effort.

The act lets the Pentagon provide funding or loan guarantees

to ensure production of critical defense needs. Since the 1970s

it has been used to do things like bolster beryllium production

and develop a specialized integrated circuit.

AT WHAT COST?

But the initial small-batch cost of some biofuels has raised

eyebrows on Capitol Hill, even among lawmakers used to dealing

with billion-dollar defense cost overruns.

The Pentagon paid Solazyme Inc $8.5 million in 2009

for 20,055 gallons of biofuel based on algae oil, or $424 a

gallon.

Solazyme’s strategic advisers, according to its website,

include T.J. Glauthier, who served on Obama’s White House

Transition team and dealt with energy issues, but also former

CIA director R. James Woolsey, a conservative national security

official.

For the Great Green Fleet demonstration, the Pentagon paid

$12 million for 450,000 gallons of biofuel, nearly $27 a gallon.

There were eight bidders for that contract, it said.

Republican lawmakers are pushing measures that would bar the

Navy from spending funds on alternative fuels that are not

priced competitively with petroleum and are accusing Mabus of

failing to provide Congress with a full analysis of the cost and

time it would take to create.

“They couldn’t answer some of the very fundamental questions

that you would want on that issue,” said Randy Forbes, a

Republican on the House Armed Services Committee who says

studies show that biofuels would always be more expensive than

petroleum.

Mabus rejects the criticism, saying that as production

rises, costs will come down. He notes that prices have fallen

dramatically over the past few years, even with the Navy buying

only small test batches of alternative fuels.

“Of course it costs more,” he told the climate conference.

“It’s a new technology. If we didn’t pay a little bit more for

new technologies, we’d still be using typewriters instead of

computers. … And the Navy would never have bought a nuclear

submarine, which still costs four to five times more than a

conventional submarine.”

CHICKEN FAT

Alternative fuel manufacturers see two promising avenues for

creating so-called “drop-in” fuels that can be used in petroleum

engines without any changes to the system. For now, they both

have drawbacks.

One, called the Fischer-Tropsch process, is used to convert

coal, natural gas or biomass into fuels. But the side effect is

high levels of greenhouse gas emissions, said James Bartis, an

energy researcher at the RAND Corporation think tank who has

analyzed the Pentagon’s alternative fuel effort.

Alternatively, lipids and fatty acids produced by animals

and plants can be treated with hydrogen in a refinery process

similar to that used for oil to produce fuel, Bartis said.

Camelina seeds, rendered chicken fat and algae oils are some

substances currently being used in this process, and

they produce a very clean-burning fuel, Bartis said.

The problem, he said, is that most of the seed- and

animal-based oils cannot be produced at the scales the Pentagon

needs.

The United States consumes about 19 million barrels of oil

per day, with the Pentagon using about 321,000 barrels per day

in 2011. Bartis estimated maximum fuel production using chicken

fat would be about 30,000 barrels per day, while camelina seed

might eventually produce 40,000 to 50,000 barrels daily.

“That’s a drop in the bucket,” he said. “It’s a dead end.

You can’t make much.”

He said algae appeared to offer the best potential for

large-scale production, but current efforts were aimed at

genetically modifying algae to be more efficient.

“It’s not a tomorrow problem,” he said. “It’s a decade

away.”

ALL OF THE ABOVE

The Navy disagrees. Instead of focusing on one feedstock, it

is pursuing an all-of-the-above approach, open to using any

biofuel that meets its specifications, regardless of whether it

is produced with seed oil, animal fat or woody biomass.

“We need to pursue all the ones that seem to have promise to

be able to deliver for us,” said Tom Hicks, deputy assistant

secretary of the Navy for energy. “What we’re trying to say is

if it can meet the criteria that we have … then we’re an

interested buyer. And so that leaves open a whole range of

opportunities.”

So far the Navy has used fuels based on algae, camelina,

agricultural waste oils and food waste oils, Hicks said in an

interview. Municipal solid waste could be an option at some

point, as could woody biomass, he said.

He said researchers estimate that some biofuels could be

cost-competitive before the end of the decade once they move to

large-scale production.

A Defense Department study conducted with LMI consulting

last year noted the Pentagon could take steps, like long-term

contracting, that would speed up creation of a competitive

biofuels market by providing certainty to growers and helping

manufacturers gain access to capital to build refineries.

“Although DoD has requested 20-year contracting authority,

similar commercial industry efforts have suggested that even 10

years would represent the tipping point for more mature

renewable fuel producers to obtain financing to build the

necessary infrastructure and plants,” the report said.

Some industry participants believe Mabus is correct in

asserting that the Navy’s purchasing clout and other powers can

be used to create a breakthrough in the biofuels industry that

will eventually lead to competitive pricing.

“We’ve actually looked at that precise question and we

believe they can in fact create that market,” said Dr. Ray

Johnson, a senior vice president at Lockheed Martin, which is

looking at investing in the Navy’s proposals.

Mabus remains undeterred in his pursuit of alternative fuel.

The Navy has been at the forefront of energy innovation for

over a hundred years, Mabus says, transitioning from sail, to

coal, to oil and then to nuclear from the 1850s to the 1950s.

“Every single time there were naysayers,” he said recently.

“And every single time, every single time, those naysayers have

been wrong, and they’re going to be wrong again this time.”